Volvo 400 series: diagnostic system – retrieving, erasing and interpreting fault codes 440 460 480

Content last reviewed on:  May 20, 2009.

 

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The diagnostic system box is located in the engine compartment, behind the left-side strut tower:

     
(click image to enlarge)

 

1.  Fault codes retrieval

 

2.  Erasing fault codes

Note: erasing fault codes on the ABS socket will cause the ABS control to be lit.  It will turn off after a test-drive with speed of more than 40 km/h.

 

Sockets description

1 – alarm and remote locking system,
2 – fuel system,
3 – ABS,
5 – (investigating),
6 – cruise control,
7 – SRS (airbag).

 

Hints

Before assuming a fault in any of the systems tested, try to erase fault codes as described above.  In my case, open circuit in ABS wiring has initially been signalled with codes 122, 152, 312 and 322.  After erasing and performing a test-drive, only code 312 was signalled.

At first, read the codes when the engine is completely cold.  Then, go for a longer test-drive and read them all again while the engine is still hot. Some codes (especially these related to lambda-sensor) tend to appear only while the vehicle is driven and short time afterwards.

 

Code tables

 

Socket 1 — alarm and remote locking system
Code:  
1-1-1 No error code set
1-1-3 Transmitter to receiver: weak signal
1-1-4 Control Module (CM) faulty
2-1-1 Relay contacts, fuse or ground terminal (locking)
2-1-2 Relay contacts, fuse or ground terminal (unlocking)
2-2-1 Fuse or ground terminal (locking)
2-2-2 Fuse or ground terminal (unlocking)
2-2-3 Codes 2-2-1 and 2-2-2 combined
3-1-2 Siren: internal fault
3-2-1 Siren: power supply
4-1-2 Ultrasonic system: internal fault
4-1-3 Ultrasonic system: one or more sensors faulty
5-1-1 Key switch ground on (> 10 seconds)
5-1-2 Key switch ground off (> 10 seconds)
5-1-3 Locking door with ignition on
5-1-4 Unlocking door with ignition on
5-2-1 Central locking system switch (> 10 seconds locked)
5-2-2 Ultrasonic switch (> 20 seconds locked)
5-3-1 Interior lights, shorting to earth

 

Socket 2 — fuel system
Code:  
1-1-1 No error code set
1-1-2 Malfunction in Electronic Control Module
1-1-3 Open circuit in injector wiring
1-2-1 Air pressure sensor: no signal correspondence
1-2-2 Air temperature sensor: no signal or signal faulty
1-2-3 Coolant temperature sensor: no signal or signal faulty
1-3-2 Incorrect battery voltage
1-4-3 Knock sensor: no signal or signal faulty
2-1-2 Oxygen sensor: no signal or signal faulty
2-1-4 Flywheel sensor: signal faulty
2-2-2 System relay coil: no voltage
2-2-3 Idle speed regulating valve: no signal or signal faulty
2-3-1 Adaptive Lambda closed loop control system lean or rich in part-load range
2-3-2 Adaptive Lambda closed loop control system lean or rich at idling speed
2-4-4 Knock sensor: no signal or signal faulty
3-1-1 Speedometer signal: no signal correspondence
3-1-3 Charcoal absorption canister valve: signal faulty
3-4-2 A/C relay signal: signal faulty
3-4-3 Main relay coil: no voltage
4-1-1 Throttle valve sensor: signal faulty

 

Socket 3 — ABS
Code: (40 km/h = 25 mph)
1-1-1 No error code set
1-2-1 Left side front wheel sensor: faulty signal at speed less than 40 km/h
1-2-2 Right side front wheel sensor: faulty signal at speed less than 40 km/h
1-2-3 Left side rear wheel sensor: faulty signal at speed less than 40 km/h
1-2-4 Right side rear wheel sensor: faulty signal at speed less than 40 km/h
1-2-5 Signal faulty from at least one sensor for a long period
1-3-5 Control Module (CM) faulty
1-4-1 Faulty pedal sensor: shorted to ground or supply
1-4-2 Faulty stop (brake) lamp switch: open circuit
1-4-3 Control Module (CM) faulty
1-4-4 Brake discs overheated
1-5-1 Left side front wheel sensor: open circuit or short-circuit to battery voltage
1-5-2 Right side front wheel sensor: open circuit or short-circuit to battery voltage
1-5-5 Rear axle sensor: open curcuit or short-circuit to battery voltage
2-1-1 Left side front wheel sensor: no signal or moving off
2-1-2 Right side front wheel sensor: no signal or moving off
2-1-3 Left side rear wheel sensor: no signal or moving off
2-1-4 Right side rear wheel sensor: no signal or moving off
2-1-5 Valve relay: open circuit or short-circuit
2-2-1 Left side front wheel sensor: ABS operation signal missing
2-2-2 Right side front wheel sensor: ABS operation signal missing
2-2-3 Left side rear wheel sensor: ABS operation signal missing
2-2-4 Right side rear wheel sensor: ABS operation signal missing
2-3-1 Left side front wheel sensor: signal missing
2-3-2 Right side front wheel sensor: signal missing
2-3-5 Rear axle sensor: signal missing
3-1-1 Left side front wheel sensor: open circuit or short-circuit
3-1-2 Right side front wheel sensor: open circuit or short-circuit
3-1-3 Left side rear wheel sensor: open circuit or short-circuit
3-1-4 Right side rear wheel sensor: open circuit or short-circuit
3-2-1 Left side front wheel sensor: irregular interference at speeds over 40 km/h
3-2-2 Right side front wheel sensor: irregular interference at speeds over 40 km/h
3-2-3 Left side rear wheel sensor: irregular interference at speeds over 40 km/h
3-2-4 Right side rear wheel sensor: irregular interference at speeds over 40 km/h
4-1-1 Left side front wheel inlet valve: open circuit or short-circuit
4-1-2 Left front return valve: open circuit or short-circuit
4-1-3 Right side front wheel inlet valve: open circuit or short-circuit
4-1-4 Right front return valve: open circuit or short-circuit
4-1-5 Rear valve: open circuit or short-circuit
4-2-1 Rear wheel circuit inlet valve: open circuit or short-circuit
4-2-2 Rear wheel circuit return valve: open circuit or short-circuit
4-2-3 Traction Control System (TRACS) valve: open circuit or short-circuit
4-2-4 Pressure switch for TRACS: faulty or short-circuit
4-4-1 Control Module (CM) faulty
4-4-2 Pump pressure low
4-4-3 Pump motor/relay: electrical or mechanical fault
4-4-4 No power supply to valves in hydraulic unit

 

Socket 5 — unknown, investigating
A couple of people contacted me, claiming this socket not to be empty in their vehicle. 
I haven't found any information on it in any reliable source, but continue investigating.
If you have any cabling there, please contact me.

 

Socket 6 — cruise control
Code: (40 km/h = 25 mph)
1-1-1 No error code set; speed was higher than 40 km/h
1-1-2 Vehicle Speed Sensor: abnormal signal received
1-2-2 Vehicle speed: 40 km/h not exceeded or no signal
2-1-1 Fault in supply voltage or Control Module
2-1-2 Circuit to vacuum pump or regulator: signal faulty
Important:  cruise control diagnostics must be done immediately after the test drive.  Do not turn the engine off!  Codes will not be saved in memory if you do.

 

Socket 7 — SRS (airbag)
Code:  
1-1-1 No error code set
1-1-2 Internal fault in the sensor unit
1-2-7 SRS warning lamp: open circuit or short-circuit
2-1-1 Steering wheel module: short-circuit in wiring
2-1-2 Steering wheel module: open circuit in wiring
2-1-3 Steering wheel module: short-circuit to the ground
2-1-4 Steering wheel module: short-circuit to +12V
2-2-1 Passenger module: short-circuit in wiring
2-2-2 Passenger module: open circuit in wiring
2-2-3 Passenger module: short-circuit to the ground
2-2-4 Passenger module: short-circuit to +12V
2-3-1 Left seat belt tensioner: short-circuit in wiring
2-3-2 Left seat belt tensioner: open circuit in wiring
2-3-3 Left seat belt tensioner: short-circuit to the ground
2-3-4 Left seat belt tensioner: short-circuit to +12V
2-4-1 Right seat belt tensioner: short-circuit in wiring
2-4-2 Right seat belt tensioner: open circuit in wiring
2-4-3 Right seat belt tensioner: short-circuit to the ground
2-4-4 Right seat belt tensioner: short-circuit to +12V
(no code) SRS warning lamp in the instrument panel does not light
(no code) Fault in diagnostic output

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